How Does High Temperature Functional Materials Producer Work?
Sep. 01, 2025
High-Temperature Materials: A New Open-access Journal to Share ...
Declaration of Competing Interest
The authors declare no conflicts of interest.References
Functional Material Deposition via Cold Spray Technology
Cold spray is a deposition method for forming a material coating on a substrate. The method comprises of (1) pressuring a gas, (2) heating the pressurized gas to a temperature below the melting temperature of the material, and (3) directing a gas stream consisting of the gas and a powder through an outlet of a nozzle toward the substrate such that the powder is deposited onto its surface . Cold spray deposition has been used to deposit magnetic, thermoelectric, templated microstructural, and energy storage materials.
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Another related technique is cold spray additive manufacturing, which is the sequential fast coating of ceramics and/or metals onto each other with controllable layer thickness.
LLNL has co-developed a number of technologies thatuse cold spray deposition that enable new designs for functional materials with low waste.
The invention described in U.S. patent application no. / is a novel method that allows for the cold spray of brittle materials, such as permanent magnets; full density 3D parts that maintain their magnetic properties can be manufactured using this process.
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U.S. patent application / describes the use of single or multiple masks and aligning cold-spray particles at a nano and microstructural level in order to tailor the shape of the deposited functional materials. Periodic structures can be created or a single structure can be deposited using a more complicated mask arrangement. By incorporating high-resolution fabrication methods to the cold spray technique, functional materials can be made with enhanced device properties.
Additionally, LLNL researchers have developed process steps for cold spraying a cylindrical all solid state battery cell or a stacked cell in which multiple layers are deposited sequentially radially outward starting from an electrode wire or on top of one another, respectively.
Image Caption: Images and topology scans of (top row) cold sprayed LLZO (lithium lanthanum zirconium tantalum oxide) and (bottom row) cold sprayed NMC (lithium nickel manganese cobalt oxide) on top of LLZTO.
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