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Laser Cutting Films: PET vs. Mylar - Which Is Better?

Author: Melody Liu

Jan. 09, 2026

What are laser cutting films?

Laser cutting films are specialized materials used in various industries, particularly for precise cutting and shaping. They are ideal for applications that require accuracy and consistency. The two most common types of laser cutting films are PET and Mylar. Understanding the differences between these materials can help you choose the right one for your needs.

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Laser Cutting Films: PET vs. Mylar - Which Is Better?

1. What is PET?

PET stands for polyethylene terephthalate, a strong and lightweight plastic commonly used in packaging, textiles, and laser cutting films. It is known for its durability and flexibility.

2. What is Mylar?

Mylar is a brand name for a specific type of PET film that has been treated to improve its properties. It is often used in applications that require enhanced barrier properties and high tensile strength.

3. What are the main differences between PET and Mylar?

While both materials are derived from PET, there are significant differences:

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  1. Clarity: Mylar tends to be more transparent than regular PET, making it preferable for applications where visibility is crucial.
  2. Strength: Mylar films are generally stronger and more resistant to tearing compared to standard PET films.
  3. Barrier Properties: Mylar has superior moisture and gas barrier properties, making it better suited for packaging sensitive materials.
  4. Cost: Typically, PET films are more affordable than Mylar films, making them a popular choice for budget-conscious projects.

4. Which material is better for laser cutting?

The choice between PET and Mylar ultimately depends on what you need from the laser cutting films materials:

  1. For General Use: If you are looking for a cost-effective option that still provides good performance, PET is a solid choice.
  2. For Specialized Applications: If your project requires high clarity and enhanced durability, Mylar is the better option.

5. Are there any limitations to using these materials?

Yes, both PET and Mylar have some limitations:

  1. Thermal Sensitivity: Both materials can be sensitive to high temperatures, which can affect their integrity during laser cutting.
  2. Chemical Resistance: Neither PET nor Mylar is suitable for applications involving strong chemicals, which could degrade the materials.

6. How can you determine the best option for your project?

To decide between PET and Mylar, consider the following factors:

  1. Application Requirement: Assess what physical properties are necessary for your specific application.
  2. Budget: Determine your budget and see which material fits your financial constraints.
  3. End Use: Think about how the product will be used and select the material that offers the best performance.

Conclusion

In summary, both PET and Mylar have their advantages and disadvantages as laser cutting films materials. For general purposes and cost efficiency, PET might be sufficient. However, for projects needing higher clarity and durability, Mylar would be the superior choice. Evaluate your project requirements carefully to make an informed decision.

With competitive price and timely delivery, NB sincerely hope to be your supplier and partner.

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