Powder coating wheels | The Garage Journal
Aug. 18, 2025
Powder coating wheels | The Garage Journal
86turbodsl
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I have no gun yet, and don't want to pay anyone to do it. I want to learn on something like these wheels.
So i need a gun, and need to figure out how much powder to buy.
Does anyone have recommendations on a good starter gun and how much powder to buy? To avoid these ads, REGISTER NOW!
nefarmboy
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Edit to add that the powder goes pretty far. I would take a guess that you could do 8 wheels with about 2-3 lbs powder.
Crow Horse
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The most important steps in a successful powder coat job is prep/wash/phosphatizing and proper bake times and temps.
The phosphatizing process (zinc or iron) creates a conversion coating (crystaline structure)) which not only provides tooth for the powder coat but also corrosion resistance. This is something that you might not be able to do at home.
Obviously you'll need an oven large enough to accommodate the wheels and capable of reaching the temp that the powder mfg. specs so that the powder can correctly cross link.
I don't mean to sound discouraging but I worked in the pc dept of a large fabrication shop for 11 years. To try to do this at home properly is iffy at best when you're trying to create a surface finish that not only looks good but is durable. It might look good now but in a year and it starts to peel, you've created a much larger project to correct. I've seen it happen on a large scale projects caused by someone taking shortcuts in the prep and wash phase. Last edited: Apr 1,
Crow Horse
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86turbodsl
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harley jim
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Crow Horse
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I just called my powder coater he said one coat for 8 rims would be two lbs. He recommends two coats on trailer rims. He has a high dollar set up so maybe get an extra lb. just to be safe. The typical heat is 400 degrees. I have known several people that have used kitchen ovens to PC and had good success. A buddy of mine built an insulated steel box and put the oven element and controller in it so he could hang things. Good luck.
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2 coats? You must explain that. The general rule of thumb is you can't go more than 3 "coats" which means 1 original and 2 reworks. After that, it's scrapped.
Mil thickness is the true measure.
harley jim
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MushCreek
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86turbodsl
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What's your game plan for an oven?
I have a dedicated electric house oven. Just big enough for the wheels to fit.
86turbodsl
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Slightly OT- Anyone know how much a typical shop charges to prep and powder coat a wheel? Assume dirty, old paint, etc. Nothing fancy; stock 16" steel wheels.
I had my wheels sandblasted by a local guy. He charged 200 for that. The powder coating quote took my breath away. Thus the DIY attitude. It's not a cadillac trailer. It's just an old gooseneck that needs to haul scrap cars in to clean the yard. I could just paint the wheels, but that wouldn't last long i think in this climate. the original finish was powder coat.
californiamilleghia
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Crow Horse
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I had my wheels sandblasted by a local guy. He charged 200 for that. The powder coating quote took my breath away. Thus the DIY attitude. It's not a cadillac trailer. It's just an old gooseneck that needs to haul scrap cars in to clean the yard. I could just paint the wheels, but that wouldn't last long i think in this climate. the original finish was powder coat.
Just curious, what was the quote? Even though I was working in the pc dept., I have no idea what the prices shops are charging.
There is a member on the forum, Cudachick IIRC, that does amazing custom PC work. I wonder if she's still around and hopefully chime in. Last edited: Apr 2,
86turbodsl
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Crow Horse
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Powder coating is a very deep rabbit hole to go down. My feeling is that if you are going to do it, you'll still want to see great results 5 or more years down the road. Sometimes a little extra effort in the beginning produces huge dividends down the road.
I do recognize that there are budgetary restrictions and sometimes one has no choice but to take some shortcuts.
Crow Horse
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seagull369
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Crow Horse
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Are you dead set on PC? Epoxy primer with a urethane top coat is no slouch when it comes to corrosion and wear resistance.
X2. I had 2 bumper guards/bull bars finished with Bullet Liner (poly urea ?). That stuff is tough as nails. It is serious armor..... To avoid these ads, REGISTER NOW!
The Cobbler
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If it were me, I would experiment with powder coat on something smaller, and prime & paint these the traditional way . (primer & urethane paint)
MushCreek
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joey
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I have seen results from the Harbor Freight kits and the Eastwood ones and they have all been good.
Any one of those kits would do the job.
86turbodsl
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Any truth to the problem of lug nuts coming loose because the powdercoat around the lug holes breaks off when you tighten the lug nuts ?
Mine has washers under nuts, so not that i noticed.
86turbodsl
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Are you dead set on PC? Epoxy primer with a urethane top coat is no slouch when it comes to corrosion and wear resistance.
Well, if i'm getting into epoxy primer and urethane topcoats i think i'm up into big money territory from my experience. Painting anything isn't cheap either!
86turbodsl
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I'm thinking you could have almost bought new wheels for what it cost you to sandblast them.
If it were me, I would experiment with powder coat on something smaller, and prime & paint these the traditional way . (primer & urethane paint)
If i had paid for the pc then yes, i think that statement would have been true. Remember these are dually wheels though, and they are not that common to run across.
Crow Horse
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"100 dollars per wheel seems like a lot
I am sure it could be done for 50 a wheel
The person charging that much thinks that your friend is an ill informed consumer
Even if the wheels were 19 inch, I would only use about 6 lbs of primer and 4 lbs of paint. Primer is $7 per pound and paint is about the same. Between washing, painting and curing, it would be about 1.5 hours
Even at $35 per hour, plus paint propane and cleansing agent, it would add up to about 300 bucks.
Which is why I said 50 per wheel would be fair, as that is 400 total"
86turbodsl
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tarbellb
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variables are complexity of wheel (dually ^ $), special powders, and how busy they are.
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Well, if i'm getting into epoxy primer and urethane topcoats i think i'm up into big money territory from my experience. Painting anything isn't cheap either!
I didn't catch how big your rims are but I doubt using the combo would run anywhere near $50 a wheel. If you don't have the spraying equipment, Spray Max (and a few other brands) sell 2k rattle cans in both. Forgoing the epoxy and using just a 1k etch on the primer would save some $ and probably give some good results, too. Just a thought...
86turbodsl
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paredown
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He had a real nice backyard shop and powder coat setup, and was doing lots of manifolds and valve covers for the kids fixing up their cars. I think I paid around $75/wheel for alloy--blast and coat. They came back perfect, and still look (almost) too nice for the truck a few years on...
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86turbodsl
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Steve
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