Dry mortar production line (or dry mortar machine) is a set of machinery that produces dry mortar (also known as dry premixed mortar or hydraulicity cement mortar) for construction industry and other uses. It is mainly composed of elevator, premix bin, stock bin, mixing engine, finished product warehouse, automatic packing machine, dust collector and electric control cabinet. Dry mortar mixer can be vertical or horizontal type and there are many models for choosing according to customer's actual conditions.

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The paddles carried by a pair of counter-rotating spindles throw the aggregates up and cause zero gravity phenomenon. The aggregates get mixed into each other, and form a fluidized zero gravity zone. Swirling air generates surround the spindles and moves the aggregates for uniform mixing. Final mixture is transferred to storage bin through pneumatic gate.

According to the structure, the dry mortar production line can be classified as four different types: Tower type, Stair type, Block type and Flat type. According to the operating mode, the dry mortar production line can be classified as manual type, auto-manual type, auto type.[1]

According to the output size, it can be divided into simple dry mortar production line and automatic dry mortar plant. The output of simple line is generally 1-8t per hour, and the output of automatic line is generally more than 15t per hour. The solution can be customized according to the customer's site and budget.[2]

The dry mortar production line can be adopted in production processes of regular dry masonry mortar, plastering mortar, thermal mortar, anti-crack mortar, self-leveling mortar and Decorative mortar etc.

High efficiency, low cost, easy operation and high quality;

Easy to install and maintain;

Low noise and energy consumption;

Dry mix mortar production line has wide application, which can be used to produce varieties of mortars.

Dry Mortar Plant | dry mortar production line-the complete FAQs

What is dry mortar?

Dry mortar are the construction materials mixed by sands, cement, fly ash and other powders or additives. If you worked a in building project or a house decoration project. You will see many 20KG, 25 KG or 40 KG bagged dry mortar like tile adhsives, maonsary motor, wall putty mortar, thermal insulation mortar, ready-mix plaster, even thermoplastic road marking paint filler. Besides of the dry bag mortar, the trailer mortar truck can loaded the bulk mortar in a huge tank of 30CBM, 40CBM, 50CBM, 60CBM, etc.

About the recipe of dry mortars,you should pay your attentions as below:

• Any technical request could be realized by different ingredients in dry mortars
• The better of the remixability of the ingredients, the better performance of the dry mortar.
• The ingredients are different because of the environment of the construction sites like the rainy seasons and the hot seasons.
• The reasonable price, lower cost can also get the good performance.
• Try to make the ingredients simple, the experience and the trial run will help you.
• The trial run is different from the bulk using in work site. Make adjustment to get the proper ingredients suit to the construction sites.

Semi automatic dry mortar mixing plant– With the capacity of 10-40 TPH, the semi automatic dry mortar manufacturing plant is composed of bucket elevator, weighing system, ready-mix silo, twin-shaft mixer, pre-packing silo, automatic packing machine.

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Full automatic dry mix mortar plant– with the output from 10-100 TPH, the full automatic dry mortar production plant have the perfect structure is that raw materials silos, screw conveyors, bucket elevator, weighing system, ready-mix silo, twin-shaft mixer, pre-packing silo, automatic packing machine, automatic palletizers.

The obvious advantages of full automatic dry mortar production line are as below:

*The formulations could be adjusted slightly and precisely by your real situations and detailed requests.
*The PLC control system will give the whole line full automatic operations. The touch screen will give you a “what you see is what you get” experience.
*The automatic palletizers will give the total plant high-efficiency and make the full output of the dry mortar plant.
*The raw materials storage silos save the feeding time and also make the quantities of labor as less as possible.

The sections of dry mortar manufacturing plant

We will set the automatic dry mortar manufacturing plant as the sample to explain the sections of dry mix mortar manufacturing machine.

* Storage system-Raw materials silos, normally the standard 100 tons cement silos are the main storage devices. Sands, cement, fly ash and other request raw materials were lifted to the silos by bucket elevators.
* Weighing system– The materials step by step go into the weighing silo and scaled. Sometimes the other additives have the separate weighing bin.
* Mixing system– Non-gravity twin-shaft mixer with the excellent sealing, Mn13 Alloy blades, planetary cycloidal reducer and copper core motors make sure the durability and stability of the mixer.
* Automatic packing system-The valve packing machine fill the bags with phneumatic system with the range from 10-50 Kgs. The machine have the capacity of 6-10 seconds per bag packing.
* Bulk loading system– The powder loading sytem will be used when you need to fill the dry mortar to the tank. The flexible pipe could down to the tank from MM-MM.

The application of dry mortar plants

Wall putty plant– Wall putty is generally a white cement based fine powder that is created into a smooth mixture and applied to the walls before painting. There are some differences between interior wall putty and exterior wall putty. You can change the recipe by setting the parameters of the recipe.

Tile adhesives manufacturing machine– Tile adhesives is along with thin-set mortar, is used to stick tile to wall or floor surfaces before grouting. Tile adhesives mainly include sands, and cement, the additives normally are cellulose, emulsion powder, etc.

Masonry mortar production line– Masonry Mortar is a workable paste that hardens to bind building blocks such as stones, bricks, and concrete masonry units, to fill and seal the irregular gaps between them, spread the weight of them evenly, and sometimes to add decorative colors or patterns to masonry walls. The masonry mortar mostly consist of sands, cement, limestone powder, etc。

Ready mix plaster manufacturing line– Ready mix plaster is kind of normal dry mortar consist of limestone powder, sand and other additives. Its main features compared other dry mortar is that 70% even more of its recipe is the powder materials.

Thermoplastic road mark paint manufacturing machine-Thermoplastic road marking paint is mainly used for more than 2 level roads and highways.The thickness of lines made from this coating is (1.0 ~ 2.5) mm, paint mixed with reflective glass beads, and in the construction, spread the reflective glass beads on the surface. Thermoplastic road marking paint normally produced with 60-70% limestone powder, some glass bead, some petroleum resin and some other additives.

Thermal insulation mortar production line-Thermal insulation mortar is a kind of premixed dry powder mortar that is made of various light material as aggregate, cement, mixed with some modified additives, and mixed by the production enterprise. The utility model is mainly used for building external wall insulation and has the advantages of convenient construction and good durability.

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