XPS Insulation Board Production Line | HISUCCESS

Introduction of XPS
XPS (extruded polystyrene) insulation board--- a kind of new insulation material is a high quality polystyrene foam product characterized by smooth skin with a closed-cell structure that looks like a mass of uniform bubbles with common walls between them. There are few, if any, voids between the cells, top and bottom skin. Comparing with other traditional heat insulation materials, such as EPS (Expand Polystyrene Foam), PU (Polyurethane Foam) and Rock wool, XPS is improved in terms of insulation, moisture-proof, compressive strength, durability, convenient installation and low cost. As an ideal heat insulating material, XPS is widely applied in heat preservation and insulation systems, moisture-proof and obstruct systems, with promising potential market.

You will get efficient and thoughtful service from wuxing.

Advantages
1. Competitive Price
The XPS insulation board production line comes with updated technology and high quality. Compared with the XPS insulation board machinery with the same capacities from Europe, our product is much cheaper. In addition, this production line can help users realize low-carbon economy.

2. Wide Range of Raw Material
The building material production line uses recyclable materials for production, such as EPS, XPS, GPPS, as well as virgin GPPS, which is conducive to the environment protection and the cost reduction during XPS board production. However, XPS insulation board production line from European countries only employs virgin GPPS as raw material.

3. Environment Protection
Taking LPG, butane and/or CO2 as well as ethanol as the foaming agent, the manufacturing process and the insulation board cause little HCFC or HFC, preventing the air from being polluted.

4. Flexible Configuration and Wide Production Capacity
The first extruder can be designed with single or twin screws. With different screw diameters and sizes, the first extruder and the second extruder can be flexibly configured to realize the output from 200kg to 600kg per hour, capable of meeting most of the clients' requirement.

5. Rich Experience
We have rich experience in the production, installation and operation of the XPS insulation board production line. The worldwide application of our product demonstrates our excellence in product manufacture, installation, commissioning, testing, customer training, and after-sales service.

6. Quality Certificates
This construction material machinery is CCC, CE, ASME, GOST compliant.

Main Configuration of XPS Insulation Board Production Line
Feeding System / First Extruder / Hydraulic Mesh Exchanger / Second Extruder / Mould / Calibrator / First Haul-off Unit / Longitudinal Cutter / Cross Cutter / Second Haul-off Unit / Controlling System / Packing System / Auxiliary equipments

Technical Parameters of XPS Insulation Board Production Line

Layout of XPS Insulation Board Production Line

Compare of Main Insulating Materials

Additional resources:
How Does a Briquetting Machine Work to Produce White Coal?
Custom Packaging Solutions: A Data-Driven Look at ROI and Value
How A Foil Sealing Machine Works: A Step By Step Guide

Contact us to discuss your requirements of XPS foam board production plant. Our experienced sales team can help you identify the options that best suit your needs.

We can guarantee the lowest density of 25kg/m3, and highest density of 50kg/m3. However, we have clients can make it lower than 25kg/m3 and higher than 50kg/m3.

The number of personnel required for each production line varies based on its output and whether it is equipped with an automatic packaging machine.

Model: TDS75-TDD150

PositionsPerson
with Automatic PackagingPerson
without Automatic Packaging Feeding & Forklift Operator1*21*2 Machine Monitoring1*21*2 Crosscut & Milling Operator1*21*2 Packing Operator/2*2 Palletizing & Forklift Operator1*21*2 Granulation and Regrind Operator22 Main Machine Operator11 Mechanic and Electrician22 Total Person

Model: TDS135-TDD400

PositionsPerson
with Automatic PackagingPerson
without Automatic Packaging Feeding & Forklift Operator1*21*2 Machine Monitoring1*21*2 Crosscut & Milling Operator2*22*2 Packing Operator/2*2 Palletizing & Forklift Operator1*21*2 Granulation and Regrind Operator33 Main Machine Operator11 Mechanic and Electrician22 Total Person

Typically, if you don't opt for automated packaging equipment, you'll need an additional 4 workers to ensure the smooth operation of the production line.

Here is a brief introduction to these positions:

• Feeding & Forklift Operator: Transports raw materials to the feed bin, he needs to know how to operate a forklift.
• Machine Monitoring: Monitors the operational status of the main machine and performs basic operations.
• Crosscut & Milling Operator: Controls the stability of XPS boards dimensions.
• Packing Operator: Manually packs products in the absence of an automatic packaging machine.
• Palletizing & Forklift Operator: Stacks and arranges finished products neatly into the finished goods warehouse.
• Granulation and Regrind Operator: Processes waste and trimmed materials during production into granules for reuse.
• Main Machine Operator: Adjusts system parameters when changing product specifications.
• Mechanic and Electrician: Maintains and repairs machinery to ensure the smooth operation of the production line.

Absolutely. We offer both complete production lines and individual functional units to enhance your existing production lines. Available units include the blowing agent dosing system, cut-off machine, edge trimmer, haul-off machine, stacker, packaging machine, and more.

Please consult with our expert; sometimes a small change can lead to significant improvements.

Our XPS foam line has been sold to many countries around the world and has helped our customers successfully put into production more than 300 production lines.

These countries are mainly as follows:

For more XPS board manufacturing lineinformation, please contact us. We will provide professional answers.

• Australia
• Azerbaijan
• Brazil
• China
• Egypt
• Georgia
• Hungary
• India
• Kazakhstan
• Kosovo
• Kuwait
• Malaysia
• Moldova
• Morocco
• Oman
• Pakistan
• Poland
• Qatar
• Romania
• Saudi Arabia
• South Korea
• Turkey
• Ukraine
• United Arab Emirates
• United Kingdom
• United States
• Uzbekistan
• Vietnam