Knowledge You Should Know About Cartoning Machine – AIPAK

Recent years, with the continuous development of domestic pharmaceutical industry, the number of drug types is increasing, the dosage forms of drugs are constantly enriched, and the requirements for drug packaging are also constantly increasing. The drug packaging machines’ market has won good development opportunities.

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After the drug is packaged by itself, it also needs to be packaged as a whole.Cartoning machine is a kind of machinery used for overall packaging, including automatic cartoning machine, medicinal cartoning machine, etc.

The high-speed cartoning machine is suitable for the cartoning of pharmaceuticals, tubes, ampoules and similar items. Compared with the traditional cartoning machine, the high-speed cartoning machine is more efficient because it adopts frequency conversion speed regulation and human-machine interface PLC control.

It can automatically complete the folding of the manual, the opening of the carton, the boxing of the plate, the printing of the batch number, and the sealing.The equipment can be used alone at present, and can also be connected with blister packaging machines and other equipment to form production lines.

Problems with high-speed cartoning machines

In terms of domestic machines, there are some universal problems for the high-speed cartoning machine in the market.

First, the quality of the carton is below the standard,which may cause some troubles in packaging. It is reported that many cartons are made of substandard materials, using inferior materials, or mixing low-quality materials, which may easily cause the packaging to be difficult to smooth.

Second, the structural design of cartoning machine is unreasonable. The process of machines’ parts are not standard and the assembly is not in place. Improper debugging, unstable operation, and failure to reach the scheduled production capacity.

Third, it is because most of the high-speed cartoning enterprises adopts small workshop production that the supporting facilities of their machine are poor. It hard for customers to purchase the parts.

Fourth, the variety of packaging for boxing is complex, and it is difficult to adapt to boxing. At present, the varieties of medicines on the market are becoming more and more diverse, and the corresponding cartoning machines also need to improve adaptability.

Fifth, the manufacturers of equipment requiring front-end and back-end connections are increasingly integrated, and the connection increases the difficulty of work. Integrated production has increasingly become a production model for pharmaceutical companies to increase rates and reduce labor costs, which also poses challenges to cartoning machine companies.

How to solve these problems?

First, improve the models, and gradually classify them into standard models.

Second, form large-scale production, and use tooling, molds, and inspection tools to create industrialization.

Third, high-speed cartoning machine companies should seize the market demand, increase investment in scientific research, and develop the integration of cartoning machines to meet the needs of users for integrated production and reduce corporate costs.

Fourth, the industry believes that pharmaceutical factories cannot rely solely on paper to reduce consumption, but should increase the rate from speed and use paper that meets the requirements to ensure speed benefits.

Fifth, improve the standardized design of pharmaceutical factories. The same specifications are packaged in different specifications, which is easy to waste the cost resources of both parties. In this regard, the industry suggests that the country should introduce relevant standards and unify the packaging specifications.

In a word, in the modern era of rapid development and fierce industry competition, high-speed cartoning machines can not only save a lot of time and labor intensity for enterprises, but also greatly improve work efficiency.

In addition, the production and use of high-speed cartoning machines can complete many people The work that cannot be done by hand has helped pharmaceutical companies to solve many problems, and the high-speed cartoning machine market will surely achieve better development in the future.

Facing the new market opportunities and challenges, manufacturing companies also need to break through the current bottlenecks in several aspects, strengthen R&D innovation, and create higher-quality, high-stability high-speed cartoning machine products to help pharmaceutical companies better meet.

With the rapid development of high-speed cartoning machine, there are many high-speed cartoning machines on the market. For you or your company, how to choose a suitable high-speed cartoning machine is a big problem. In this aspect, the industry shares several factors to consider when you choose a high-speed cartoner.

The stability of the equipment

Only properly designed, solid and durable equipment can better withstand external forces and vibrations and adapt to different production environments. When purchasing a high-speed cartoning machine, it should be ensured that the cartoning machine manufacturer uses high-quality parts. Ask about the type of parts it uses, as well as the name of the manufacturer.

Customized Service

You can choose a manufacturer that can provide customized automatic cartoning machines according to their actual situation. The advantage is that, after minor changes to the design, it can meet the real needs of users.

The credibility of the manufacturer

You should consider the reputation of the manufacturer in the cartoning machine industry, and ensure that after the equipment is used, the manufacturer can provide timely support and help during the future maintenance period.

Sensitivity of the device

The market is constantly changing, and future packaging needs may also change. Therefore, when choosing a cartoning machine, the sensitivity of the equipment cannot be ignored.

It is recommended in the industry that if you estimates that the size of the carton or product will change in the future, then it is necessary to ensure that the equipment purchased can be modified, or whether it can handle cartons of different sizes.

In addition, you must find out whether the speed of the cartoning machine to be purchased can meet the current production and future speed requirements.

The area of the space occupied by the equipment

When choosing a manufacturer, first look at whether he can provide a variety of cartoning machines, so as to find a suitable model of packaging consumption line. For example, if a user buys a front-end product disposal device that occupies a relatively large area, he can choose a cartoning machine that occupies a relatively small space.

The cartoning machine is generally located at the middle end of the production line, and it should be ensured that the selected cartoning machine can be connected to the upstream and downstream equipment. Since a consumer line also includes various other machines, such as upstream bagging machines and wrapping machines, you need to ensure a manufacturer-specific integrated consumer line.

Delivery time

After determining the solution given by the manufacturer, you also needs to ensure all the production steps, including the process of design, procurement, assembly, testing, wiring and programming, supervise the completion and delivery time of their projects, and ensure that they have sufficient time to put into production.

Technical support

After the equipment is installed, the manufacturer should continue to provide technical support and after-sales service. Users can choose a supplier that can provide 24-hour service. If they are in different areas from the supplier, make sure that their location is within the service coverage area of the other party’s service.

In the end, the heavy responsibility of the development of cartoning machines still falls on the cartoning companies.

In order to invest more high-quality and high-tech automatic cartoning machines, cartoning equipment companies must not only consider technical factors, but also comprehensively consider all aspects of the problem from the perspective of the system.

For example, it is necessary to consider not only the product itself, but also the impact on the system and the environment; it is necessary to consider not only the technical field, but also economic and social benefits, both the current and the long-term development.

Modern industrial packaging operations rely on rotary packing machines that save labor and time. These versatile systems are the lifeblood of multiple industries. Pharmaceuticals, nutraceuticals, food, and chemicals all benefit from the machine's adaptability to various packaging needs.

Rotary machines come in single-sided and double-sided configurations to match different production scales. Business owners running large-scale facilities or managing growing operations must understand the machine's key features. Speed control, compression capabilities, and safety mechanisms are vital aspects to consider for an informed purchase decision.

This article explores everything business owners need to know about selecting, implementing, and maintaining the right rotary packaging machine for their specific requirements.

What Is a Rotary Packaging Machine?

A rotary packaging machine is an automated system designed for efficient, high-speed packaging. It works through a circular motion system. Products move through multiple stations on a rotating turntable. The machine handles pouch picking up, printing, filling and sealing tasks in a continuous cycle. The machine runs through a series of precise mechanical actions and control systems that automate the packaging process. With a single setup, it can pack up to 50 bags per minute. Dual configurations can push this number even higher to 120 bags per minute.

✔Overview of its role in pouch packaging

Rotary packaging machines are instrumental in rice packaging due to their ability to handle large volumes efficiently while maintaining consistency. They can accommodate various packaging materials, including single layer pouches, laminated films, and biodegradable bags, making them an ideal choice for diverse business needs.

✔Key components of a rotary packaging machine

These essential components work together:

▶Pouch Feeding Station

Function: The pouches are loaded onto the machine for processing.

Details: This station automatically feeds pre-made pouches into the machine, usually from a stack or roll. The pouches may be loaded into a pouch magazine, and then the machine picks them up one at a time for the next steps. The feeding system ensures that pouches are properly aligned and ready for the subsequent operations.

▶Pouch Picking Up Station

Function: This station picks up the individual pouches and positions them for filling.

Details: A suction or mechanical arm picks up each pouch from the feeding area and places it in the correct orientation for the filling and sealing processes. The system is designed to handle delicate or irregularly shaped pouches and ensures smooth, continuous operation. Sensors monitor the pouch position to avoid misplacement.

▶Pouch Printing Station

Function: To apply product information, branding, or barcodes to the pouch.

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Details: This station is where the pouch is printed with necessary details like expiration dates, batch numbers, logos, or barcodes. It typically uses thermal transfer or inkjet printing technology, ensuring that the print is clear and accurate. The print quality and placement must be precise to meet regulatory and customer standards. Some systems include a date coder to print the manufacturing or expiry date directly onto the pouch.

▶Filling Station

Function: The pouch is filled with the product.

Details: The filling station is responsible for accurately dispensing the product into the pouch. This could be a liquid, powder, granules, or other materials. The filling mechanism varies depending on the product type:

● Auger fillers for powders and granules.

● Piston or volumetric fillers for liquids.

● Multihead weigher for irregularly shaped solid products. The filling station is typically integrated with weighing systems to ensure precise filling for each pouch.

▶Sealing Station

Function: The pouch is sealed to contain the product and protect it.

Details: This station seals the open end of the pouch after it has been filled. The sealing process can vary depending on the type of pouch and product.

Each station is designed to optimize performance for different types of products and packaging requirements. Its construction uses food-grade materials and stainless steel to meet strict hygiene standards.

As long as the empty pouches is supplied is sufficient, the system's design allows non stop operation, cutting downtime and boosting overall output. The machine works with many pre-made pouch materials, including plastic films, aluminum foils, and laminated pouches, giving you options for different packaging needs.

Benefits of Using a Rotary Packing Machine

Modern premade pouch packaging operations just need superior speed and reliability. A rotary packaging machine works exceptionally well in many areas.

◆Efficiency

Rotary packaging machines can pack up to 50 bags per minute. We designed these machines with continuous motion that reduces manual labor and delivers consistent output. These machines handle large orders and meet tight deadlines without compromising quality.

◆Precision

The advanced weighing system will give a perfect measurement for each package. These machines use precise control mechanisms to maintain uniform quality standards in different batches. The automated controls work best when you have to prevent product waste and keep inventory accurate.

◆Versatility

These machines adapt well to handle packaging materials and formats of all types:

● Paper, plastic, foil and non-woven bags

● Multiple bag sizes from small to large

● Different types of product varieties

◆Cost-effectiveness

The original investment might seem high, but rotary pouch packing machines are a great way to get long-term financial benefits. These energy-efficient operations use less power and automated processes cut labor costs. These machines quickly pay for themselves through reduced waste, lower operating costs, and increased production capacity. Precise filling and automated operation lead to minimal product loss. The consistent packaging quality helps maintain brand value and keeps customers satisfied.

Types of Rotary Packaging Machines

Manufacturing plants can choose from several different rotary packaging machine setups that match their production needs. Each setup has specific benefits that work well for different packaging requirements.

▶8 station rotary packing machine

A standard 8-station setup runs at speeds up to 50 pieces per minute. These machines come with PLC touch-screen control systems and servo-driven platforms. The design works with many pouch sizes, handling widths from 90mm to 250mm. This setup works best for medium-scale operations that need steady output without losing precision.

▶Dual-8 station rotary packaging machines

Dual-8 station machines pack twice as much while staying accurate. These systems can hit speeds of up to 120 cycles per minute. They work best with smaller pouches up to 140mm wide and excel at packaging jerky, snacks, and similar items. The dual-lane design doubles your output while using a little bigger floor space as single-lane machines.

▶Integrated systems

Today's integrated systems combine multiple functions into one unit, designed to optimize packaging processes with unmatched speed and accuracy. The system seamlessly integrates key components like multihead weighers for precise weighing and auger fillers for consistent product dosing, ensuring perfect portion control for powders, granules, and liquids.

Post-packaging, the machine works in harmony with checkweighers to verify weight accuracy and metal detectors to ensure product safety and compliance. By combining these critical processes into one streamlined operation, the Integrated Rotary Packing Machine enhances efficiency, reduces waste, and delivers consistent, high-quality results - making it the ultimate choice for modern production lines.

Key Features to Consider When Buying a Rotary Packing Machine

Buyers must evaluate several key features to choose the right rotary packaging machine that matches their operational needs.

◆Material Compatibility

Ensure the machine can handle the types of product you process, whether it’s snacks, jerky or dried fruits, and support your preferred packaging materials. Modern rotary machines are designed to efficiently handle a variety of packaging options, including paper and plastic bags, pre-made film laminated bags, stand-up pouches with or without zippers, and three and four-side sealed bags.

◆Capacity

Different models offer varying production volumes. Standard machines can process 25-55 bags per minute, but this changes based on product weight and how you fill them. The best models can pack up to 50 items every minute through continuous rotary motion.

◆Customizability

Modern rotary packaging machines go beyond standard setups and let you customize them to your needs. You can choose from auger fillers for powders, piston fillers for liquids, and multihead weigher for granular products. These systems work with pouches ranging from 80-250mm in width to 100-350mm in length.

◆Ease of Use

Modern interfaces make these machines simple to operate and maintain. Recipe-driven Human Machine Interfaces (HMI) shows you the complete packaging line status at a glance. Quick-change parts let you adjust formats without tools in just 5-10 minutes. Your operators can handle production changes easily without deep technical knowledge.

How to Choose the Right Machine for Your Business

A business needs to assess several key factors before buying a rotary pouch packing machine. This checklist will give a clear path to optimal selection:

● Production Volume Assessment: Consider your current output and future growth plans to ensure the machine can meet your demands. Determine the speed you require, measured in bags per minute, and account for any seasonal fluctuations in production.

● Space and Infrastructure Requirements: Next, assess the space and infrastructure requirements. Ensure you have enough floor space for the machine's installation and operation, leaving additional room for maintenance. Check that your facility's electrical system is compatible with the machine's specifications and that ventilation and temperature control are adequate for smooth operation.

● Technical Specifications: Examine the machine’s technical specifications to ensure compatibility with your product type, whether it handles powders, liquids, or solids. Review its material handling limits and confirm it integrates seamlessly with your existing systems to maintain workflow efficiency.

● Budget Considerations: Budget is another key consideration. Calculate the total cost of ownership, including the initial purchase price, installation, and training. Look for energy-efficient models to save on operational costs and plan for ongoing maintenance and spare parts.

● Safety and Compliance: Safety and compliance are crucial. Make sure the machine includes safety features like emergency controls and meets all relevant industry regulations. Verify that it complies with the certification standards required for your business.

● Supplier Evaluation: Finally, evaluate the supplier. Research their reputation and read customer reviews to ensure reliability. Check the quality of their after-sales support and service to ensure you can access help if needed. By following these steps, you can make an informed decision and choose the right machine for your business.

Maintenance Tips for Rotary Packaging Machines

Proper maintenance is key to extending the lifespan and ensuring the optimal performance of your rotary pouch packing machines.

1. Regular Cleaning: Prevent contamination by cleaning the machine thoroughly after each production cycle.

2. Scheduled Inspections: Check for wear and tear to avoid unexpected breakdowns.

3. Lubrication: Keep moving parts well-lubricated to reduce friction and ensure smooth operation.

4. Follow Manufacturer’s Guidelines: Adhere to the maintenance schedule and procedures recommended by the manufacturer.

Common Mistakes to Avoid When Buying a Rotary Packing Machine

The success of a company often depends on its packaging equipment purchases. Many companies struggle to make smart investments in rotary packing machines because they overlook some common pitfalls.

The original project specifications often change after manufacturing starts. This raises costs and causes delays. Companies should discuss their packaging needs in detail before they contact manufacturers. These discussions must cover bag sizes and machine speeds.

Companies often miss the real return on investment because they overlook key factors. The ROI calculations must include packaging output rates, labor costs, and waste numbers. Yes, it is possible that automation might not make sense, especially when packaging volumes are low.

Equipment integration creates another major challenge. Buyers often fail to tell manufacturers about their existing equipment that needs integration. Without doubt, this creates compatibility problems and longer downtimes. Teams must define who handles different system parts before installation begins.

Why Choose a Smart Weigh Pack for Your Rotary Packing Machine?

Smart Weigh Pack stands out as a trusted leader in the weighing and packaging industry, offering innovative solutions tailored to diverse industries. Our rotary packaging machines are designed precisely, ensuring high-speed performance, seamless operation, and reduced material waste.

With over a decade of expertise since , we combine cutting-edge technology with an in-depth understanding of industry requirements to offer reliable and customizable solutions. Our skilled R&D team and 20+ global support engineers ensure seamless integration into your production line, catering to your unique business needs.

Partnered with clients in over 50 countries, Smart Weigh stands out for its commitment to quality, cost-efficiency, and exceptional 24/7 customer support. By choosing us, you empower your business to boost productivity, enhance packaging precision, and achieve significant operational savings with a trusted partner in innovation.

Conclusion

Rotary packaging machines are vital for businesses needing fast and reliable packaging solutions. These machines create value through exact measurements and consistent quality. Their adaptable setup works well with different operational needs.

Your success with rotary packaging equipment relies on a few key factors. You need to think over your business needs and plan the implementation well. Production volumes, space constraints, technical details, and future costs play a crucial role in making the right choice.

Smart buyers know the value of partnering with trusted manufacturers who provide complete support. Businesses ready to explore rotary packaging solutions can visit Smart Weigh. The website offers expert guidance and detailed machine specifications.

A rotary packing machine becomes a valuable asset with proper care. Regular maintenance schedules and well-trained staff help avoid common issues. The right machine choice paired with good management brings great returns. You'll see boosted productivity, less waste, and reliable packaging quality.

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